EHEAD extrusion tools are made of state-of-the-art materials only and are famous for their extreme accuracy and durability. We offer a large variety of tool designs from standardized to fully customized tools in order to meet every extrusion requirement. High quality and precise extrusion tooling will result in higher concentricity cable insulation, resulting in lower insulation cost.
We provide customized services, tailor-made for your needs design, welcome mail advice!
The tolerances of manufacturing of cables are more and more tight. To guarantee a precise machining with a realistic manufacturing price, the life time of the tools is very important.
E-HEAD manufactures a complete range of extrusion tools requested by your specifications. We are conviced that the quality of our tools and the choice of the materials will give you full satisfaction.
For E-HEAD, the precision of a tool is not only the dimenssion tolerance on the Drawing, but also the exact geometric shape. All our tools are controlled individually by our quality department.
Our guides with Hard Metal or Diamond insert are fixed through mechanical system, and are therefore at the extremity of the guide. This allows a perfect guiding and centring of the wire and also a better concentricity.
Type | Material | Features | Specificity |
A | Stainless Steel | Basic Steel for our Tools | Chrom steel,good resistance against corrosion and wear. |
B | Hastelloy C-276 | For tools used in very corrosive environment and with high temperature | Steel with high nikel-chrome content |
C | Tungsten-Carbide | Very hard material, used for small tools and high abrasion | Hardness > 70 HRc |
E | Tungsten Carbide Insert | Hard contact insert for bigger tools and high abrasion | Hardness > 70 HRc |
G | Diamond Insert | Tooling for high speed lines or very abrasive copper | The highest resistance to abrasion |
TIPS / INTERMEDIATE DIES / DIES ARE FULLY MANUFACTURED IN :
Hardened steel
Hardened steel + tungsten carbide insert
Hardened steel + diamond insert
Tungsten carbide
Examples
Material used for manufacturing:
Compression &Semi-compression & Tube die:
1:Tungsten carbide
2:Hardened steel
3:Hastelloy C-276 for fluoropolymer
Compression &Semi-compression Tip:
1:Hardened steel + tungsten carbide insert
2:Hardened steel + diamond insert
Tube Tip:
1:Hardened steel
2:Hardened steel + tungsten carbide insert
3:Hastelloy C-276 for fluoropolymer
Each tip and die are precisely calculated and polished by hand to obtain the smoothest melt-flow possible.
Every part is carefully controlled before shipment